The Ultimate Guide to PET Sheet Extrusion

The Ultimate Guide to PET Sheet Extrusion

What is PET Sheet

PET sheet is a type of polyester sheet with good clarity and strength. PET sheet manufacturing involves dehumidifying, melting, and plasticizing the polymer material with extrusion moulding, calendering, and forming. The process commences with drying and melting the polyester; upon that, it flows from the extruder die onto a cooling roll, over which it rapidly sets, passing from a viscous fluid to a glass condition, forming an amorphous polyester sheet.

PET SHEET Image Source S

Image Source: S.E.A Global

PET vs. PVC Sheets

The switch from PVC to PET sheets in many markets and in numerous industries indicates a burst of more efficient, environmentally contributive material, with PET sheets being preferred for their superior performance and better side. First, PET sheets are much easier to process and shape, requiring no extra chemicals—at variance with PVC, which requires a large quantity of plasticizes that can even be sickening. Second, PET is highly recyclable, suffering very little degradation through cycles, unlike PVC, which is hard and releases harmful dioxins and hydrogen chloride upon incineration. Third, the non-toxic character of PET concerning human beings enables applications involving food contact and medical uses as a safe substitute for the often-contaminated PVC, which may contain hazardous plasticizers and stabilizers. This latter fact has made PET the material of choice in industries with a high preference for health, safety, and humanity in their products.

PET Sheet
PVC Sheet Image Source TAP Plastics

Pet Sheet (Image Source: UPIPL)

PVC Sheet (Image Source: TAP Plastics)

Advantages of PET Sheets

This, combined with the transparency and toughness, endowed in PET sheets has made them the choice in many fields, especially packaging and electronics. They are helpful to products both for people to see into them and for them to remain protected, an aspect that is useful to retailers because appeal is a critical determinant of consumer choice. Besides, they are strong in impact and durable, making them able to survive specified stresses during transportation, hence maintaining the integrity of the products and subsequently reducing wastes. Therefore, functional reasons are concurrent with environmental reasons as inherent properties for material PET.

Another benefit is that PET sheets are in high demand for food packaging because of their outstanding gas barrier properties to oxygen and water vapor. It ensures these perishable foods will not get spoiled but remain fresh, thus extending their shelf lives. Packaging in different shapes allows making many products with varied sizes differently, while high recyclability of PET sheets has their re-usage an indefinite number of times with little deterioration in quality, thereby assuring a low environmental impact.  As such, it achieves sustainable manufacturing with minimal environmental impact. That makes PET sheets the default choice for flexible substrates to industries that are concerned about materials combining both performance and sustainability, which witness global preference.

Applications of PET Sheets

Applications of PET sheets are numerous and span several industries. This is probably due to the fact that the PET sheets are clear, strong, and possess chemical-resisting properties. They are indispensable in packaging, more so in food, due to their excellent barrier characteristics. They can protect freshness and extend the shelf life of foods. The PET sheets are mainly used, particularly in medical packaging, because they offer sterilization and protection for delicate devices and medications. Other applications of the PET sheets include use in retail packaging, where visibility is needed to prevent any damage or contamination of products.

Today, PET sheets are used not only in packaging but also as signs, displays, light boxes, or bus stop signs where clarity and resistance to weathering are significant. In addition, it provides environmental durability for greenhouse structures and insulating panels in construction and agriculture. They also provide other auxiliary products, such as disposable water cups, food trays, and the like, which are very useful as added consumer convenience and cleanliness. All this and more prove the key role that PET sheets play in modern manufacturing and which supports industry efforts toward efficiency, sustainability, and consumer satisfaction.

Requirements for Raw Materials

PET sheets require a very special grade of polyester, and raw material used in the manufacture generally comes from recycled water bottles, oil bottles, carbonated beverage bottles, etc. The polyester has to be in the range of 0.80 to 0.88 dL/g in intrinsic viscosity to impart the required quality and performance. 

What is PET Micro-Foamed Sheet

A PET micro-foamed sheet is an optimized version of normal PET sheets using a dense, closed-cell foam core. This reduces the weight of the material up to 30%–40% but results in no change in volume, making it far more resource-saving and less costly in raw material consumption. PET micro-foamed sheets find their high favour in those applications where complete transparency is not a prerequisite, providing a lower-green solution that consumes less material.

How to Produce PET Sheet

The manufacturing process of high-quality PET sheets starts with the selection of the right raw materials. The productive process usually consists of melting, extrusion, and calendaring polyester to produce sheets. Adequate capital investment in production lines is critical because these have to handle the material preciously in order to retain its properties upon the culmination of the process. Quick identification and correction of any issue arising during production are necessary to ensure the sheets are produced to the required specification and quality.


PET Sheet Extrusion Line

Granuwel Extrusion – Your Trusted PET Sheet Extrusion Line Manufacturer & Supplier

Since our establishment in 2015, Granuwel Extrusion has been dedicated to the research and innovation of PET Sheet Extrusion Lines. We provide PET Sheet Extrusion solutions to customers around the world. Our years of experience have allowed us to refine our technology in the PET Sheet Extrusion field, and we are very confident in our ability to offer our customers the most suitable solutions at the most reasonable prices. Contact Granuwel Extrusion Now To Get Your Competitive Advanage!

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